Sudbury Slabs Freeze For Four Months And Then Thaw All At Once
We put a porous rubber surface over slabs that have been spalled by that cycle, and the new surface lets water drain through instead of holding it. Sudbury winters are not a weekly freeze and thaw the way southern Ontario gets; here the ground and the concrete stay frozen from December into March. Then the thaw arrives in a rush, meltwater and salt brine sit on a slab that is still frozen an inch down, and the top layer pops off in flakes.
Rubber surfacing does not trap water. The binder holds the granules apart just enough for melt to pass through to the base, and the rubber itself does not care whether it freezes. That is why a pitted driveway or garage floor in New Sudbury can be covered rather than torn out.
Pool Decks In The South End Are Sharp, Hot And Slick
We cover cracked, hot and slippery pool decks with a cushioned rubber surfacing layer, three-eighths to one half of an inch of it. Most backyard pools in Greater Sudbury sit in the South End and New Sudbury, on decks that were poured decades ago and have spent thirty or more winters under snow. The concrete is spalled in patches, the control joints have opened up, and the surface is rough enough to take skin off a knee.
One pour fixes all three problems. It is soft, it is slip resistant when wet, and it is markedly cooler than concrete in direct sun. Read more on the pool deck rubber surfacing page.
Garage Slabs On Shallow Bedrock Pit From Salt Every Winter
We pour a dense black rubber surfacing layer over garage floors that have been eaten by road salt dripping off two vehicles a night for twenty years. Much of the old city is built on Canadian Shield rock with a thin skin of fill over it, so the slab sits cold and damp all winter and the brine has nowhere to go but into the concrete.
A rubber surfacing floor in a garage is usually poured in SBR granules to a depth of anywhere from three-eighths up to three-quarters of an inch, and it takes tire chains, snowblowers and dropped tools without marking. The old pits and flaking are covered for good, and salt does not attack rubber the way it attacks cement.
Playground Rubber Surfacing Is Sized By The Fall It Must Catch
We install poured playground surfacing where the equipment's fall height decides how deep the pour goes, usually an inch and a half at the shallow end and four inches or more at the deep end. Greater Sudbury has more than two hundred municipal playgrounds and dozens of school yards run by the Rainbow and Sudbury Catholic boards, and a great many of them are still on loose mulch or pea gravel.
Loose fill scatters, goes thin beneath the swings and freezes into a solid slab in January. Poured rubber surfacing does none of that. It stays where it was troweled, drains through, and is the same depth under the slide in March as it was in June. Details are on the playground safety surfacing page.
Front Steps And Walkways Ice Over Because Water Cannot Leave
We resurface steps, landings and walkways with a slip-resistant rubber surfacing layer that lets meltwater drain through rather than glaze on top. A concrete step in Minnow Lake or the Flour Mill holds a thin film of water at dusk, the temperature drops, and by morning the step is a sheet of ice under a dusting of snow.
The surface is porous, so that film drains away, and it stays grippy when it is wet. Steps, porches and the path from the driveway to the door are all covered on the rubber surfacing on steps, walkways and patios page.
Backyard Patios Built On Rock Crack Where The Ground Heaves
We pour over patios that have cracked because half the slab sits on bedrock and the other half sits on frost-prone fill. That is a common arrangement on the hilly lots off Long Lake Road, Ramsey Lake Road and around Copper Cliff, where the builders poured concrete onto whatever the lot offered. One half of the slab does not move in winter; the other half lifts an inch. The crack that results is the kind rubber surfacing bridges without trouble, as long as it has stopped growing.
If a crack is still moving from season to season, the slab is repaired or cut first. Then the rubber goes down in one pour and the patio reads as one unbroken piece.
Home Gyms And Fitness Rooms Need A Floor That Absorbs Impact
We install rubber surfacing in basement gyms, garage gyms and commercial fitness rooms across Greater Sudbury, usually in black SBR with coloured EPDM lines or logos if wanted. A dropped kettlebell on a bare slab rings through the whole house; on three-quarters of an inch worth of poured rubber surfacing it lands with a thud and the slab is untouched.
There are no mat edges on a seamless floor, nothing to curl and nothing to trap sweat, and a mop cleans it. See the rubber surfacing for gyms and fitness rooms page.
Barn Aisles, Wash Bays And Commercial Entrances Get The Same Rubber Surfacing
We pour rubber surfacing for horse barns around Hanmer and Whitefish, for daycare yards, for seniors' residences, hotel walkways, church steps and store entrances anywhere inside Greater Sudbury. A horse standing on a concrete aisle all day is hard on its legs; the same horse on rubber surfacing stands quieter and slips less on a wet floor.
Commercial entrances take the worst of the salt and the foot traffic, and rubber surfacing takes both without pitting. Read the barn and commercial rubber surfacing page for the full range.
Rubber Surfacing Colours Are Chosen From EPDM And SBR Granules
We offer two granule types and explain the difference on the site visit. EPDM is virgin rubber, dyed through the whole granule rather than coated, and sun does not fade it; it is what you see on the top layer of a tan pool deck or a blue splash pad. SBR comes from shredded tires, so it is black only, cheaper by the bag, and the sensible pick for a garage, a gym or a cushion layer under coloured EPDM on a playground.
The binder counts for as much as the granule does. An aliphatic binder costs more but will not amber a light colour in the sun. A pale tan poured with the cheaper aromatic binder can yellow over a few summers, and the quote will always say which binder is being used.
Sudbury's Rubber Surfacing Season Opens In Late April And Closes In October
We pour only when the surface is dry and the temperature is about ten degrees and climbing, which in Greater Sudbury means roughly late April through October. The rubber needs a dry cure, so a wet week in a rainy October or a cold snap in May can push a job by a few days.
Booking early matters. Rubber surfacing jobs in Sudbury stack up in June and July when the pools open, and a spring site visit gets you a written quote and a place in the calendar before the rush.
Rubber Surfacing Prices In Greater Sudbury Depend On Preparation And Thickness
We price every job from the site visit, not from a chart. Around here, an existing pool deck, patio, walkway or garage floor takes rubber surfacing for something like eight dollars a square foot at the low end and sixteen at the high end; a playground is fifteen to thirty dollars or more, the pour being several times deeper. A minimum charge is built in for small jobs.
The written quote is the only real number. It states product, binder, depth in inches, square footage and total. If a surface needs grinding, crack repair or a moving slab dealt with first, that is spelled out too.
Rubber Surfacing Over Concrete, Asphalt, Pavers And Old Rubber
We pour over concrete, asphalt, interlock and pavers, stamped concrete, wood decks, compacted stone base and even worn-out old rubber. The base is the surface you already own, left in place, and that is the reason rubber surfacing costs less than tearing out a slab and pouring new.
What the base cannot be is sealed, painted, oily, wet or crumbling. When a rubber surfacing job fails, the failure nearly always started in the base: rubber poured over old sealer peels, rubber poured over a dusty slab lifts, and rubber poured too thin wears through at the door. How well the base is prepared fixes how long the surface lives, and that is why it takes up most of the first day.